Taking this one stage further, I have put together a bill of materials and included on this a weight calculation. Amazingly, the total mass of the whole structure is predicted at under 20kg, with the timber board accounting for most of it! Due to the above consideration about bottom bars, it would be more realistic to say under 25kg. However, the construction would be done in stages with the heavy 12kg board attached near the end, so this design is definitely lightweight enough to be easily lifted into place.
Materials | Specification | Material | Mass (kg) |
Wooden Board | 1.4 x 0.8m, 15mm thick | Treated Timber | 12.60 |
Board Frame | 30 x 3mm RHS | Aluminium | 2.27 |
Support Structure | Ø20, 2mm thick CHS | Aluminium | 1.07 |
Clamps | 6mm thick plate | Aluminium | 1.82 |
Clamp inserts | Various shapes | Rubber | 1.64 |
Total | 19.40 kg | ||
Density of Timber | 750 kg/m^3 | ||
Density of Aluminium | 2810 kg/m^3 | ||
Density of Rubber | 1522 kg/m^3 |